Case 1: Pickable Volume
Challenge
Without a proper SKU analysis, the client assumed that a large amount of stock can be picked by the robotic system. Pickability was fully overestimated.
Impact
Costs exploded. Instead of designing the system to the real pickable volume, the design was based on wishful estimates.
Solution
Evaluate beforehand a realistic amount of items and order lines that can be picked. Conduct thorough SKU analysis before project commitment.